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Low-Protein-Binding Hydrophilic Sterile Filters from China Suppliers | Challenge Pore® Factory Solutions

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The Challenge IM Capsule Filters are essential for biopharmaceutical processes, offering five key series including clarification, pre-filtration & sterilizing-grade, sterile, mycoplasma removal, and gas filtration. With particle retention from 0.1 to 30 µm, these filters meet the comprehensive process requirements from cell culture clarification to final product sterilization. Engineered for high-temperature steam sterilization and gamma irradiation, our filters are compatible with a wide range of biopharmaceutical solvents, making them ideal for manufacturers in China. All molded parts and sealing components are free of colorants and adhere to stringent Class VI and ISO 10993 biocompatibility standards, ensuring minimal leachables and extractables for hygienic processing. Each filter is rigorously tested with dual integrity testing during production, requiring two independent methodologies for release, guaranteeing a 100% factory pass rate. Compliant with ISO 9001 quality management and GMP standards, our filters have successfully passed USP endotoxin, USP / biocompatibility, and USP extractables tests, with no animal-derived TSE/BSE risk. Challenge IM filters are validated by multiple internationally recognized agencies, such as SGS and NF, providing fully verified filtration solutions for the entire biopharmaceutical process, making them a top choice among suppliers worldwide.

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    Features

    • Reliable bacteria and particle retention
    • Broad chemical compatibility (pH 1-14)
    • Extremely low leachables
    • Low protein binding

    Typical Application

    • Prefiltration of cell culture media
    • Buffer filtration
    • Pre-column / Pre-ultrafiltration protective filtration
    • Filtration of serum and blood products
    • Sterile filtration of final products

    Operating Conditions

    Maximum operating temperature 80℃
    Maximum differential pressure 0.55MPa / 25℃
    0.1MPa / 80℃

    Material Construction

    Filter Membrane Hydrophilic Polyethersulfone (PES)
    Inner Cage, Outer Cage Polypropylene (PP)
    Capsule Housing Polypropylene (PP)
    Capsule Vent O-Ring Silicone Rubber
    Filtration Accuracy 0.2 + 0.45μm

    Biosafety

    Endotoxin <0.25 EU/mL
    Biocompatibility
    • Compliant with USP <87> Non-cytotoxic
    • Meets USP <88> Class VI plastic biocompatibility requirements

    Dimension

    Disc Filter D50: 20cm²
    Capsule Filter 01: 0.075m²  02: 0.14m²  04: 0.25m²  05: 0.34m²  10: 0.68m²
    * Challenge Filair® PTFE filter cable of up to 50 cycles of high-temperature steam sterilization.

    Sterilization

    Challenge Pore® PES capsule filter cable of be sterilized by high-temperature steam (121 °C for 30 minutes, up to 5 cycles) or by gamma irradiation (25–40 kGy)

    0.45μm Pre-Filtration Capsule Filter Flow Rate

    滤器3图
    Differential Pressure & Flow Rate at 20 °C: (L/min)

    Frequently Asked Questions

    What materials are used in the construction of the PES capsule filter?
    The filter membrane is made of Hydrophilic Polyethersulfone (PES). The inner/outer cages and capsule housing are constructed from Polypropylene (PP), and the capsule vent O-ring is made of Silicone Rubber.
    What are the recommended sterilization methods for the Challenge Pore® PES filter?
    The filter can be sterilized using high-temperature steam sterilization at 121 °C for 30 minutes (up to 5 cycles) or via gamma irradiation within the range of 25–40 kGy.
    What are the maximum operating limits for temperature and differential pressure?
    The maximum operating temperature is 80℃. The maximum differential pressure limit is 0.55 MPa at 25℃ and 0.1 MPa at 80℃.
    Does this filter meet biosafety and biocompatibility standards?
    Yes, it features endotoxin levels below 0.25 EU/mL. It is fully compliant with USP <87> Non-cytotoxic standards and meets the USP <88> Class VI plastic biocompatibility requirements.
    What sizes are available for the Disc and Capsule filters?
    The Disc Filter is available in D50 with a filtration area of 20cm². The Capsule Filter is available in various sizes: 01 (0.075m²), 02 (0.14m²), 04 (0.25m²), 05 (0.34m²), and 10 (0.68m²).