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High-Throughput Challenge Filair® PTFE Filters - China Suppliers & Factory for Biopharmaceutical Applications

The Challenge IM Capsule Filters are designed for comprehensive biopharmaceutical processes, covering five essential series: clarification, pre-filtration & sterilizing-grade, sterile, mycoplasma removal, and gas filtration. With particle retention capabilities ranging from 0.1 to 30 μm, these filters effectively meet the diverse process requirements from cell culture clarification to final product sterilization. Our filters support high-temperature steam sterilization and gamma irradiation, making them compatible with a wide array of commonly used biopharmaceutical solvents, As a leading manufacturer in China, our filters ensure the highest safety and quality standards. All molded parts and sealing components are free from colorants and adhere to Class VI and ISO 10993 biocompatibility standards, minimizing leachables and extractables while promoting hygienic processing. Each filter undergoes dual integrity testing during production, utilizing two independent test methods prior to release, guaranteeing a 100% factory pass rate, Our filtration solutions comply with ISO 9001 quality management and GMP standards and have successfully passed rigorous tests such as USP endotoxin, USP / biocompatibility, and USP extractables, ensuring no animal-derived TSE/BSE risks. As trusted suppliers, our products are validated by multiple internationally recognized agencies, including SGS and NF, providing fully verified and reliable filtration solutions for the entire biopharmaceutical process

    Features

    • Natural hydrophobicity
    • High retention rate
    • High throughput with low pressure drop
    • Reliable bacteria and particle retention

    Typical Application

    • Vents for Fermenters, Storage Tanks, etc.
    • Sterile Filtration for Compressed Air, O₂, N₂, etc.

    Operating Conditions

    Maximum operating temperature 80℃
    Maximum differential pressure 0.55MPa/25℃, 0.1MPa/80℃

    Material Construction

    Filter Membrane Hydrophobic Polytetrafluoroethylene (PTFE)
    Inner Cage, Outer Cage Polypropylene (PP)
    Capsule Housing Polypropylene (PP)
    Capsule Vent O-Ring Silicone Rubber
    Filtration Accuracy 0.2μm

    Biosafety

    Endotoxin <0.25 EU/mL
    Biocompatibility
    • Compliant with USP <87> Non-cytotoxic
    • Meets USP <88> Class VI plastic biocompatibility requirements

    Dimension

    Disc Filter D50: 20cm²
    Capsule Filter 01: 0.075m²  02: 0.14m²  04: 0.25m²  05: 0.34m²  10: 0.68m²
    * Challenge Filair® PTFE filter cable of up to 50 cycles of high-temperature steam sterilization.
    Filair PTFE Filter Dimension and Structure

    Frequently Asked Questions (FAQ)

    What are the primary applications of this hydrophobic PTFE filter?

    This filter is ideal for venting applications in fermenters and storage tanks, as well as sterile filtration of compressed air, oxygen (O₂), nitrogen (N₂), and other gases.

    What is the maximum operating temperature and pressure limit?

    The maximum operating temperature is 80℃. The maximum differential pressure is 0.55MPa at 25℃ and 0.1MPa at 80℃.

    Does the PTFE filter meet biosafety standards?

    Yes, the filter is highly biocompatible. It complies with USP <87> Non-cytotoxic standards, meets USP <88> Class VI plastic biocompatibility requirements, and has an endotoxin level of less than 0.25 EU/mL.

    Can this filter withstand steam sterilization?

    Yes, the Filair® PTFE filter is designed to endure up to 50 cycles of high-temperature steam sterilization.

    What materials are used in the construction of the filter?

    The filter membrane is made of hydrophobic PTFE, the inner/outer cage and capsule housing are made of Polypropylene (PP), and the capsule vent O-ring is constructed of Silicone Rubber.

    What sizes and dimensions are available for the capsule filter?

    The capsule filter is available in various filtration areas: 0.075m² (size 01), 0.14m² (size 02), 0.25m² (size 04), 0.34m² (size 05), and 0.68m² (size 10).