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China Suppliers Factory Challenge Pore® PES Low-Protein-Binding Hydrophilic Sterile Filters for Biopharmaceuticals

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The Challenge IM Capsule Filters, manufactured in China, represent a top-tier solution provided by leading suppliers in the biopharmaceutical industry. These filters encompass five essential series: clarification, pre-filtration & sterilizing-grade, sterile filtration, mycoplasma removal, and gas filtration, featuring particle retention capacities from 0.1 to 30 μm. They fulfill comprehensive process requirements, from cell culture clarification to final product sterilization. Our filters are designed to support high-temperature steam sterilization and gamma irradiation while being compatible with a wide array of commonly utilized biopharmaceutical solvents. All molded parts and sealing components are free from colorants and adhere to Class VI and ISO 10993 biocompatibility standards, effectively minimizing leachables and extractables for hygienic processing. During production, each product undergoes dual integrity testing, requiring two independent test methods for release, ensuring a 100% pass rate from our factory. The filters meet the stringent ISO 9001 quality management and GMP standards and have successfully passed USP endotoxin, USP / biocompatibility, and USP extractables tests, with no risk associated with animal-derived TSE/BSE. Moreover, all products are validated by multiple internationally recognized agencies, including SGS and NF, offering fully verified and reliable filtration solutions for the entire biopharmaceutical process.

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    Features

    • Reliable bacteria and particle retention
    • Broad chemical compatibility(pH1-14)
    • Extremely low leachables
    • Low protein binding

    Typical Application

    • Prefiltration of cell culture media
    • Buffer filtration
    • Pre-column / Pre-ultrafiltration protective filtration
    • Filtration of serum and blood products
    • Sterile filtration of final products

    Operating Conditions

    Maximum operating temperature 80℃
    Maximum differential pressure 0.55MPa/25℃   0.1MPa/80℃

    Material Construction

    Filter Membrane Hydrophilic Polyethersulfone (PES)
    Inner Cage, Outer Cage Polypropylene (PP)
    Capsule Housing Polypropylene (PP)
    Capsule Vent O-Ring Silicone Rubber
    Filtration Accuracy 0.2+0.45μm

    Biosafety

    Endotoxin <0.25 EU/mL
    Biocompatibility
    • Compliant with USP <87> Non-cytotoxic
    • Meets USP <88> Class VI plastic biocompatibility requirements

    Dimension

    Disc Filter D50: 20cm²
    Capsule Filter 01: 0.075m²   02: 0.14m²   04: 0.25m²   05: 0.34m²   10: 0.68m²
    * Challenge Filair® PTFE filter cable of up to 50 cycles of high-temperature steam sterilization.

    Sterilization

    Challenge Pore® PES capsule filter cable of be sterilized by high-temperature steam (121 °C for 30 minutes, up to 5 cycles) or by gamma irradiation (25–40 kGy)

    0.45μm Pre-Filtration Capsule Filter Flow Rate

    0.45μm Pre-Filtration Capsule Filter Flow Rate Diagram
    Differential Pressure / Flow Rate at 20 °C: (L/min)

    Frequently Asked Questions

    What is the chemical compatibility of this PES capsule filter?
    The filter offers broad chemical compatibility, operating reliably within a pH range of 1 to 14.
    What are the recommended sterilization methods?
    The Challenge Pore® PES capsule filter can be sterilized by high-temperature steam (121 °C for 30 minutes, up to 5 cycles) or by gamma irradiation (25–40 kGy).
    What materials are used in the construction of this filter?
    The filter membrane is made of Hydrophilic Polyethersulfone (PES), the inner/outer cages and capsule housing are made of Polypropylene (PP), and the capsule vent O-ring is constructed from Silicone Rubber.
    What are the maximum operating conditions for this capsule filter?
    The maximum operating temperature is 80℃. The maximum differential pressure limit is 0.55MPa at 25℃ and 0.1MPa at 80℃.
    Does the filter meet international biosafety standards?
    Yes. The filter is compliant with USP <87> Non-cytotoxic standards and meets the USP <88> Class VI plastic biocompatibility requirements, with an endotoxin level of <0.25 EU/mL.
    What filtration accuracy and dimensions are available?
    It provides a filtration accuracy of 0.2+0.45μm. Available dimensions include Disc Filter (D50: 20cm²) and Capsule Filters in sizes 01 (0.075m²), 02 (0.14m²), 04 (0.25m²), 05 (0.34m²), and 10 (0.68m²).